VEPOMAX
Small Industrial Oil & Gas Fired Steam Boiler
The VEPOMAX is a versatile, fully automatic steam generator engineered for industries that require safe, reliable, and nearly instantaneous steam. As a time-tested solution in the Balkrishna Boilers lineup, the VEPOMAX is renowned for its ease of installation, minimal maintenance requirements, and exceptional thermal response.
Operating Range
- Capacity – 200 KG to 850 KG
- Fuel- OIL, GAS, FO
- Pressure- 10.54 Kg/cm² to 21 Kg/cm²
Advanced Combustion & Fuel Flexibility
The VEPOMAX features a specially designed furnace and high-efficiency combustion system. Unlike standard boilers, the VEPOMAX is engineered to handle a wide range of fuels, allowing you to switch between light oils, heavy oils (FO), and gaseous fuels. This Fuel Flexibility allows your facility to respond dynamically to fluctuating market prices, ensuring the lowest possible operational costs.
Key Features & Advantages
- Instant Steam Generation: Designed for rapid start-up, the VEPOMAX delivers high-quality dry saturated steam within minutes, reducing idle energy loss.
- Fully Automatic Operation: Equipped with advanced safety interlocks and automated burner controls, ensuring consistent steam pressure with minimal manual intervention.
- Specialized Furnace Design: Optimized for the complete combustion of "difficult" heavy oils, maximizing heat release and minimizing soot buildup.
- Plug-and-Play Commissioning: The compact, skid-mounted design allows for quick installation and commissioning, getting your production line up and running faster.
- High-Pressure Capability: Built to handle demanding industrial processes with standard operating pressures up to 21 Kg/cm².
Industry Applications
The VEPOMAX is a versatile workhorse utilized across various sectors for its reliability and speed:
- Pharmaceuticals & Healthcare: For sterilization, autoclaves, and cleanroom humidification.
- Food & Beverage: Ideal for pasteurization, cooking, and CIP (Cleaning-in-Place) systems.
- Garment & Textile: Providing high-pressure steam for pressing, finishing, and dyeing.
- Chemical Processing: For reactor heating and temperature-sensitive batch processing.
- Hospitality: Centralized steam for large-scale laundry and kitchen operations.
| Specification | Unit | VX-02 | VX-03 | VX-04 | VX-05 | VX-06 | VX-08 | VX-10 |
|---|---|---|---|---|---|---|---|---|
| General | ||||||||
| Steam Output From & at 100°C | Kg/hr | 200 | 300 | 400 | 500 | 600 | 800 | 1000 |
| Working Pressure | Kg/CM² | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 |
| Steam Temperature | °C | 183 | 183 | 183 | 183 | 183 | 183 | 183 |
| Efficiency (On Oil) | % | 88% +/-2 | 88% +/-2 | 88% +/-2 | 88% +/-2 | 88% +/-2 | 88% +/-2 | 88% +/-2 |
| Efficiency (On Gas) | % | 87% +/-2 | 87% +/-2 | 87% +/-2 | 87% +/-2 | 87% +/-2 | 87% +/-2 | 87% +/-2 |
| Type of Fuel: HSD, LPG, NG, FO, LDO | ||||||||
| Fuel of Firing: Pressure Jet - Reverse Fuel Dual Block | ||||||||
| Fuel Consumption | ||||||||
| Diesel (10500) | Kg/hr | 12 | 18 | 23 | 29 | 35 | 47 | 58 |
| Furnace Oil (9600) | Kg/hr | 13 | 19 | 26 | 32 | 38 | 51 | 64 |
| LDO (10200) | Kg/hr | 12 | 18 | 24 | 30 | 36 | 48 | 60 |
| LPG (11000) | Kg/hr | 11 | 17 | 23 | 28 | 34 | 45 | 56 |
| Natural Gas (8900) | M³/hr | 14 | 21 | 28 | 35 | 42 | 56 | 70 |
| Electrical Load | ||||||||
| Feed Pump | H.P. | 1.00 | 1.00 | 1.00 | 2.00 | 2.00 | 3.00 | 3.00 |
| FD Fan | H.P. | 1.00 | 1.00 | 2.00 | 2.00 | 3.00 | 3.00 | 5.00 |
| Fuel Pump (Oil) | H.P. | 0.50 | 0.50 | 0.50 | 1.00 | 1.00 | 1.00 | 2.00 |
| Heater (FO) | H.P. | 0.00 | 0.00 | 5.00 | 5.00 | 7.50 | 7.50 | 10.00 |
| Total Power | H.P. | 2.50 | 2.50 | 8.50 | 9.50 | 12.50 | 14.50 | 20.00 |
| Dimension and Weight | ||||||||
| Length | MM | 1300 | 1500 | 1500 | 1500 | 1500 | 1800 | 2000 |
| Width | MM | 1100 | 1300 | 1300 | 1400 | 1400 | 1500 | 1500 |
| Height | MM | 1650 | 2200 | 2200 | 2500 | 2500 | 3000 | 3500 |
| Weight | Kg | 950 | 1100 | 1100 | 1200 | 1200 | 1400 | 1600 |
| Chimney Size | MM | 180 | 225 | 250 | 275 | 300 | 350 | 400 |
| NOTE: In view of constant endeavors to improve our products, we reserve the right to alter or change above specifications without prior notice. | ||||||||
- GCV of diesel is 10500 Kcal/KG.
- GCV of furnace oil is 9600 Kcal/KG.
- GCV of LDO is 10200Kcal/KG.
- GCV of LPG is 11000 Kcal/kg.
- GCV of natural gas is 8900 KCal/M³.
Frequently Asked Questions (FAQ) about Small Industrial Oil & Gas Fired Steam Boiler
The VEPOMAX is designed as an "Instant Steam Generator." Depending on the specific model and capacity, it can deliver dry saturated steam at the required pressure within 5 to 10 minutes of startup.
Yes. The VEPOMAX furnace is specially designed to handle the higher viscosity and combustion requirements of heavy oils. With the appropriate burner configuration, you can switch fuels to take advantage of the most economical energy source available.
Because the VEPOMAX is fully automatic and falls within specific capacity limits, it typically requires minimal supervision. Its integrated safety systems monitor water levels, pressure, and flame stability 24/7.
Due to the optimized furnace design, soot buildup is minimized. Routine maintenance generally includes periodic burner nozzle cleaning and water softener checks to ensure the coils remain free of scale.
Absolutely. While many small boilers are limited to low pressures, the VEPOMAX is engineered to operate safely at pressures up to 21 Kg/cm², making it suitable for specialized industrial processes.