ELECTROMAX
ELECTROMAX

Electric Steam Boiler - IBR

  • Environment-friendly and pollution free
  • Quick steam from startup
  • User friendly and Low maintenance
  • Flame free and no fuel storage required
  • Easy and affordable installation
  • No stack required
  • Zero emission outlet
  • High efficiency up-to 98% even at partial load
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ELECTROMAX
Features

Electric Steam Boiler - IBR

The ELECTROMAX is a premier, IBR-approved shell-and-tube type horizontal package boiler. Engineered for industries requiring high-quality saturated steam, the ELECTROMAX utilizes advanced ceramic bobbin heating technology to provide a clean, powerful, and reliable steam source.

Designed for seamless integration into modern production lines, this electric steam boiler combines robust mechanical engineering with sophisticated digital control to meet the most exacting standards of safety and efficiency.

Operating Range

  • Capacity – 50 KG/HR to 5000 KG/HR
  • Fuel- Electric power
  • Pressure- 10.54 Kg/cm² to 21 Kg/cm²
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Precision Engineering & Thyristor Control

The ELECTROMAX is equipped with a state-of-the-art Thyristor-based Control System. Unlike traditional contactor-based systems, our thyristor controls provide infinitely variable power modulation. This ensures:

  • Stable Steam Pressure: Maintains consistent pressure even under fluctuating load conditions.
  • Energy Efficiency: Consumes only the exact amount of power required to meet steam demand.
  • Extended Heater Life: Reduces thermal shock to the ceramic bobbin elements, ensuring long-term reliability.

Advantages of the ELECTROMAX System

  • IBR Compliant: Fully designed and manufactured in accordance with Indian Boiler Regulations (IBR), ensuring maximum safety and legal compliance for your facility.
  • Zero On-Site Emissions: As a 100% electric solution, it requires no chimney, eliminates fuel storage issues, and significantly improves your corporate CO2 footprint.
  • Reduced Operational Costs: With minimal moving parts and no combustion-related wear, the ELECTROMAX is more economical to maintain than conventional oil or gas-fired boilers.
  • Compact & Quiet: The horizontal package design allows for easy installation in space-constrained areas while operating with significantly lower noise levels than fuel-fired alternatives.

Versatile Industrial Applications

From pharmaceutical sterilization and food processing to textile finishing and chemical manufacturing, the ELECTROMAX provides the high-pressure steam required for critical processes. Its "Ready-to-Install" package design ensures you can be up and running with minimal site preparation.

Technical Specifications

Specification Unit EM-24 EM-36 EM-66 EM-132 EM-192 EM-258 EM-324 EM-384 EM-522 EM-648 EM-963 EM-1287 EM-1602 EM-1926 EM-2574 EM-3204
General
Steam Output From & at 100°C Kg/hr 37 56 100 200 300 400 500 600 800 1000 1500 2000 2500 3000 4000 5000
Working Pressure Kg/C M² 10.54 10.54 10.54 10.54 10.54 10.54 10.54 10.54 10.54 10.54 10.54 10.54 10.54 10.54 10.54 10.54
Steam Temprature °C 183 183 183 183 183 183 183 183 184 185 185 185 185 185 185 185
Input Power Required K.W. 24 36 66 132 192 258 324 384 522 648 963 1287 1602 1926 2574 3204
Steam Outlet MM 15 20 20 25 25 25 40 40 50 50 80 80 80 100 100 125
HTA M² 1.27 1.9 3.5 7.01 10.2 13.71 17.22 20.41 23.08 28.65 42.58 56.91 70.93 89.26 113.97 141.86
Input Power(Volts): 415 V- 3Phase 50 Hz
Type of Fuel: Electric Power
Boilers Efficiency
On Electric Heater % 98+/-2 98+/-2 98+/-2 98+/-2 98+/-2 98+/-2 98+/-2 98+/-2 98+/-2 98+/-2 98+/-2 98+/-2 98+/-2 98+/-2 98+/-2 98+/-2
Power Consumption
Electric Power KW/Hr 24 36 66 132 192 258 324 384 522 648 963 1287 1602 1926 2574 3204
Electrical Load
Feed Water Pump H.P. 1.00 1.00 1.00 1.00 1.00 1.00 1.50 1.50 2.00 2.00 3.00 3.00 4.00 4.00 4.00 6.00
Input Heater Power H.P. 32.00 48.00 88.00 176.00 256.00 344.00 432.00 512.00 696.00 864.00 1284.00 1716.00 2136.00 2568.00 3432.00 4272.00
Total Electric Load H.P. 33.00 49.00 89.00 177.00 257.00 345.00 433.50 513.50 698.00 866.00 1287.00 1719.00 2140.00 2572.00 3436.00 4278.00
NOTE: In view of constant endeavors to improve our products, we reserve the right to alter or change above specifications without prior notice.
  • 1 KW = 860 Kcal

Frequently Asked Questions (FAQ) about Electric Steam Boiler - IBR

Yes. The ELECTROMAX is designed, manufactured, and tested strictly according to the Indian Boiler Regulations (IBR). This ensures it meets all legal safety requirements for high-pressure steam generation in India.

Ceramic bobbin heaters provide indirect heating, meaning the heating elements are not in direct contact with the water. This prevents localized overheating, reduces scaling on the elements, and allows for the replacement of heaters without draining the entire boiler.

The Thyristor system allows for "stepless" power control. Instead of the boiler being either fully "on" or "off," the Thyristor modulates the power to match the exact steam demand. This results in much more stable steam pressure and temperature.

No. One of the greatest advantages of the ELECTROMAX is that it operates on 100% electric power. This eliminates the need for a chimney, fuel tanks, fuel piping, and the associated fire hazards of liquid fuels.

The standard operating range for the ELECTROMAX is between 10.54 Kg/cm² and 21 Kg/cm². This high-pressure capability makes it suitable for demanding industrial processes in sectors like chemicals, pharmaceuticals, and textiles.