COMBIPOWER-CPDI
Biomass Fired Steam Boiler
The COMBIPOWER-CPDI (CP-IF Series) represents the pinnacle of modern steam engineering, combining a hybrid design with an advanced In-Bed Combustion System. Engineered for high-output industrial applications, this boiler is a "pioneer" in fuel flexibility, allowing facilities to switch between various biomass and fossil fuels without compromising on performance.
Manufactured with precision engineering and state-of-the-art production equipment, the COMBIPOWER-CPDI conforms to the most exacting international standards for safety, reliability, and thermal efficiency.
Operating Range
- Capacity – 6 THP to 20 THP
- Fuel- Wood Chips, Paddy Husk, Biomass Pellets, Biomass briquette & Crushed Coal
- Pressure- 10.54 Kg/cm² to 21 Kg/cm²
Advanced In-Bed Combustion Technology
The standout feature of the CP-IF Series is the In-Bed System. By integrating the furnace design with high-efficiency heat transfer surfaces, the boiler achieves:
- Superior Heat Absorption: The "In-Bed" design allows for direct heat transfer, reducing the time required to reach peak steam parameters.
- Unmatched Fuel Flexibility: The system is optimized to burn low-grade and high-grade fuels alike, including wood chips, paddy husk, pellets, and crushed coal.
- Automatic Styling & Control: Equipped with automated fuel feeding and combustion controls to ensure a steady steam flow even with fluctuating fuel quality.
Key Features & Benefits
- High Steam Capacity: Capable of producing up to 20 Tons Per Hour (TPH), making it suitable for large-scale industrial processing.
- Robust Hybrid Design: Combines the best of water-tube and smoke-tube technologies to handle high-pressure requirements (up to 21 Kg/cm²) with ease.
- Sustainable Operations: Designed to maximize the calorific value of biomass fuels, helping industries lower their carbon footprint and reduce energy costs.
- Durable Construction: Built by highly skilled engineers using wear-resistant materials to ensure a long operational life in demanding environments.
Targeted Industry Applications
The high-capacity output of the CP-IF Series makes it the ideal heartbeat for:
- Paper & Pulp: For large-scale drying and chemical recovery processes.
- Sugar Mills: Utilizing bagasse and biomass for co-generation and processing.
- Textile Megaplexes: Providing high-volume steam for dyeing, printing, and finishing.
- Chemical & Petrochemicals: Supporting high-pressure reactors and distillation columns.
- Rice Mills & Distilleries: Leveraging paddy husk and other agricultural waste for cost-free fuel.
- Pharma & Food Parks: For large-scale sterilization and centralized steam distribution.
| Specification | Unit | CPDI-50 | CPDI-60 | CPDI-80 | CPDI-100 | CPDI-120 | CPDI-150 | |||
|---|---|---|---|---|---|---|---|---|---|---|
| General | ||||||||||
| Steam Output From & at 100°C | Kg/hr | 5000 | 6000 | 8000 | 10000 | 12000 | 15000 | |||
| Working Pressure | Kg/CM² | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | |||
| Steam Temprature | °C | 183 | 183 | 183 | 183 | 183 | 183 | |||
| No's Passes | No's | Four | Four | Four | Four | Four | Four | |||
| No's of Furnace | No's | 1 | 1 | 1 | 1 | 1 | 1 | |||
| Steam Outlet | MM | 125 | 150 | 150 | 200 | 200 | 250 | |||
| HTA | M² | 175 | 210 | 280 | 350 | 420 | 525 | |||
| Type of Crushed Fuel: Briquette, Pellet, Rice Husk & Coal | ||||||||||
| Boilers Efficinecey with APH | ||||||||||
| On Briquette | % | 78 +/-2 | 78 +/-2 | 78 +/-2 | 78 +/-2 | 78 +/-2 | 78 +/-2 | |||
| On Pellet | % | 78 +/-2 | 78 +/-2 | 78 +/-2 | 78 +/-2 | 78 +/-2 | 78 +/-2 | |||
| On Rice Husk | % | 78 +/-2 | 78 +/-2 | 78 +/-2 | 78 +/-2 | 78 +/-2 | 78 +/-2 | |||
| On Coal | % | 80 +/-2 | 80 +/-2 | 80 +/-2 | 80 +/-2 | 80 +/-2 | 80 +/-2 | |||
| Fuel Consumption | ||||||||||
| Briquette (4000) | Kg/hr | 865 | 1038 | 1385 | 1731 | 2077 | 2596 | |||
| Pellet (4500) | Kg/hr | 769 | 923 | 1231 | 1538 | 1846 | 2308 | |||
| Rice Husk (3000) | Kg/hr | 1154 | 1385 | 1846 | 2308 | 2769 | 3462 | |||
| Coal (4500) | Kg/hr | 750 | 900 | 1200 | 1500 | 1800 | 2250 | |||
| Electrical Load | ||||||||||
| Feed Water Pump | H.P. | 6.00 | 7.50 | 7.50 | 10.00 | 15.00 | 15.00 | |||
| I.D. fan without BF | H.P. | 25.00 | 30.00 | 40.00 | 50.00 | 60.00 | 75.00 | |||
| F.D. Fan | H.P. | 25.00 | 30.00 | 40.00 | 50.00 | 60.00 | 75.00 | |||
| S.F.D fan | H.P. | 3.00 | 3.00 | 6.00 | 6.00 | 10.00 | 10.00 | |||
| Screw feeder with VFD | H.P. | 3.00 | 3.00 | 6.00 | 6.00 | 10.00 | 10.00 | |||
| Total Electric Load | H.P. | 56.00 | 67.50 | 93.50 | 116.00 | 145.00 | 175.00 | |||
| NOTE: In view of constant endeavors to improve our products, we reserve the right to alter or change above specifications without prior notice. | ||||||||||
- GCV of briquette is 4000 Kcal/KG.
- GCV of pellet is 4500 Kcal/KG.
- GCV of rice husk is 3000 Kcal/KG.
- GCV of coal is 4500 Kcal/kg.
Frequently Asked Questions (FAQ) about Biomass Fired Steam Boiler
The In-Bed system places heat-exchange tubes directly within the furnace bed. This allows for much faster heat transfer and higher efficiency, especially when burning biomass fuels that have high moisture or varying sizes.
Yes, the CP-IF series is designed for "Fuel Flexibility." It can be configured to fire a blend of biomass fuels (like paddy husk or wood chips) and crushed coal, allowing you to switch based on seasonal fuel availability and price.
TPH (Tons Per Hour) measures the weight of steam produced per hour, which is the standard for large steam boilers. One TPH is roughly equivalent to 6,00,000 Kcal/Hr. The CP-IF series is built for large-scale steam needs starting from 6 TPH.
Absolutely. Given the high pressure (up to 21 Kg/cm²) and large capacity, all COMBIPOWER-CPDI units are manufactured and certified according to the Indian Boiler Regulations (IBR).
Our design ensures complete combustion within the furnace, minimizing unburnt particles. Additionally, we provide integrated pollution control equipment (like bag filters or cyclones) to ensure the exhaust meets environmental standards.